by Iseki Iseki

ROSEDALE ABBEY VILLAGE England

ROSEDALE ABBEY VILLAGE England

Client: Ryedale District Council
Country: UK
Length of Pipe: 2000 m
No. of Valves: 28
Volume of Flow: 10 litres/second
Specialist Feature: Steep gradients, rocky ground, stream crossings.

The picturesque village of Rosedale Abbey lies deep within the North York Moors National Park – an area of great natural beauty and environmental sensitivity. Very popular with holidaymakers, the village contains peaceful caravan parks and several restaurants and pubs. The population varies greatly between winter and summer.

The village is situated alongside the river Seven and is in a steep sided valley. In the past, inadequate sewerage within the village meant that the risk of polluting the river was always present, particularly so in the summer months.

Having made the decision to install a mains sewerage system to serve the village, Ryedale District Council designers were faced with some difficult problems to overcome. The river and a tributary stream had to be crossed by the sewers and the environmental impact of the construction work had to be kept to an absolute minimum. This meant that fixing pipes to the existing bridges was not acceptable – the pipes had to cross under the deeply cut stream and river.

To use conventional sewerage techniques would have meant pumping stations at each crossing together with some deep trenching works in difficult ground. Iseki were asked to assess the possibility of using The Vacuum Way and were able to offer a cost-effective and well engineered sewerage system. This enabled the environmental impact to be kept to a minimum with shallow, narrow trenches and a single pumping station located away from the attractive village centre.

Vacuum Pipework
Vacuum sewers in polyethylene, sized from 110mm to 160mm diameter, with electro-fusion joints.

Vacuum Station Equipment
2 liquid ring vacuum pumps each rated at 370 cubic metres/hr.

2 No dry well discharge pumps each rated at
10.5 l/sec duty-assist.

Vacuum collection vessel volume 4.5 cubic metre fully protected with suitable paint and tested to Lloyds certification

Motor control cabinet – fully automatic with programmable PLC. All pumps start in rotation and all conditions are remotely monitored via station telemetry in a central control office, which minimises personnel attendance.

Bespoke valve monitoring system which monitors the open / closed mode of each interface valve located around the village, such that each valve within the village can be individually observed from the collection station.

Exhaust gases are filtered by passing them through a biological filtration unit situated close to the collection station which is within the sewage treatment works site

Summary
The ‘Vacuum Way’ enabled the river and streams to be crossed without the need for separate pumping stations. The shallow trenches offered specific construction advantages on the steep streets of the village. The system is sufficiently flexible to cope well with the wide seasonal variety in sewerage flows.

Possible Applications for Iseki Redivac’s Technology
Rural community sewerage schemes
Industrial developments
Supply bases
Housing developments / compounds
Hazardous waste collection
Airports & military installations
Beach developments
Remote villages

Vacuum sewer crossing river

Vacuum sewer crossing river

Vacuum Station building in keeping with the local architecture

Vacuum Station building in keeping with the local architecture

Crossover connection

Crossover connection

Cost effective solutions to many difficult drainage problems

Cost effective solutions to many difficult drainage problems

by Iseki Iseki

CSORNA, HUNGARY

CSORNA, HUNGARY

Client: Mestermernok
Country: Hungary
Length of Pipe: 34km
No. of Valves: 420
Volume of Flow: 24 litres/second
Specialist Feature: Flat terrain and high water table

The village of Csorna is situated some 150km north of Budapest and 30 km east of the nearest town, Gyor. The landscape in and around Csorna is flat with a high water table making a vacuum sewerage system an obvious choice due to the ground conditions. The system was installed during 1997 by Hungarian civil contractor Mestermernok. The day to day running of the vacuum system is the responsibility of the local water company operating from a nearby sewage treatment works. A computer link between the vacuum station and treatment works enables the maintenance crew to monitor and control the vacuum system’s operation from their control room at the treatment works.

Mestermernok have installed equipment to the main control panel which allows the PLC logic to be reprogrammed from the town of Gyor via use of a telephone/modem link. The Csorna vacuum system is very efficient and economical to operate with an electricity consumption of less than 0.5kwh per cubic metre of sewage collected.

Vacuum Pipework
There are some 34km of vacuum sewers in PN10 polyethylene pipe from Ø90mm to Ø160mm with electrofusion joints laid at an average depth of 1.2m.

Vacuum Station Equipment
22m³ steel horizontal vacuum vessel.

Three Nash SC4 liquid ring vacuum pumps each producing some 700m³/hr. The vacuum pumps operate on a duty/assist/assist basis.

Two dry well discharge pumps operating on a duty/ standby basis each with a capacity of 24l/s.

Control panel with programmable PLC which controls all pump operations and automatic recovery systems to assist with the efficient running of the vacuum system.

Valve Chambers
The valve chambers (designed by civil contractor Mestermernok) were constructed from pre-cast concrete rings complete with conical base unit and intermediate landing platform. 420 chambers have been installed to date serving some 1100 houses making the vacuum system one of the largest in Europe.

Summary
The village combines difficult geographical conditions – flat land with a high water table and covering many square kilometres. Many conventional gravity pumping stations would have been required whereas only one vacuum station was needed allowing minimal disruption to the village and providing the most cost-effective solution.

Applications for Iseki Redivac’s Technology
Rural community sewerage systems
Industrial developments
Supply bases
Housing development/compounds
Hazardous waste collection
Airports & military installations
Beach developments
Remote villages

Village of Csorna

Village of Csorna

Vacuum Station at Csorna

Vacuum Station at Csorna

Liquid Ring Vacuum Pumps

Liquid Ring Vacuum Pumps

Valve Chamber Inspection

Valve Chamber Inspection

by Iseki Iseki

CHAPPES, FRANCE

CHAPPES, FRANCE

Client: Communes de Chappes
Country: France
Length of Pipe: 3000 m
No. of Valves: 50
Volume of Flow: 3 litres/second
Specialist Feature: River crossing

Situated approximately 150km south east of Paris, the village of Chappes is near the town of Troyes in the beautiful Champagne region. The village was without a mains sewerage system and relied on septic tanks for the disposal of sewage. Communes de Chappes made the decision that a sewerage system should be installed to serve the village in order to avoid the pollution of the River Seine and to eliminate other environmental contamination caused by inefficient or dysfunctional septic tanks.

The nearby village of Fouchere was also in the process of installing a sewerage system and had chosen Iseki Redivac’s technology as the most cost-effective solution. After consultation with Iseki Redivac and comparing the installation cost of vacuum and gravity sewers, the vacuum way was chosen as the most suitable option. Not only was the vacuum system easier and cheaper to install but the remarkable capabilities of the technology meant that only one pumping station was required.

The River Seine runs through the middle of the village and conventional sewers would require at least two main pump stations and many lift stations to serve the village. Iseki Redivac’s engineers were able to design the sewer network so that the sewer main was able to cross the river by attaching the protected pipe to the underside of the bridge. Such was the effectiveness of the design and quality of construction that the completed vacuum sewerage system has proved very reliable and has exceeded the initial performance parameters.

Vacuum Pipework
Vacuum sewers in polyethylene sized from Ø90mm to Ø160mm with electro fusion joints.Vacuum Station EquipmentTwo rotary vane air cooled vacuum pumps with a capacity of 200m³/hr.Two dry well discharge pumps rated at 5l/s, duty and standby.
Vacuum vessel has a 4m³ volume and is epoxy coated inside and out and tested to Lloyds Certification. The motor control cabinet is fully automatic with a programmable PLC. All pumps start in rotation. The valve monitoring system which monitors the open/closed mode of each interface valve located around the village can be individually observed from the vacuum station.

Exhaust gases are filtered by passing them through a Biological Filtration Unit situated adjacent to the vacuum station.

Summary
Poor ground conditions, challenging topography, river crossings and the need for installation to take place over a short time span, causing minimal impact to the normal life of the village, made Iseki Redivac the only realistic choice.

Applications for Iseki Redivac’s Technology
Applications for Iseki Redivac’s Technology
Rural community sewerage systems
Industrial developments
Supply bases
Housing development/compounds
Hazardous waste collection
Airports & military installations
Beach developments
Remote villages

Vacuum Sewer Main crossing the river, Chappes, France

Vacuum Sewer Main crossing the river

Vacuum Sewer attached to the bridge abutment, Chappes, France

Vacuum Sewer attached to the bridge abutment

Trench with vacuum pipe, valve chamber and monitoring cable, Chappes, France

Trench with vacuum pipe, valve chamber and monitoring cable

Chappes, France

by Iseki Iseki

Shopping Centres and Difficult Confined Areas

The versatile nature of the Redivac vacuum fluid collection system allows for flows to be collected from sprawling shopping centres and large business parks. The Redivac system comprises of a network of small bore vacuum mains that can be used to connect food outlets and toilet and shower facilities alongside the commercial outlets.

Choosing the versatile Redivac system allows confined spaces to be negotiated without the need for deep dig associated with conventional gravity systems. Not only are there cost savings associated with this, but it also makes the Redivac system the ideal choice for areas with restricted access for plant. Furthermore the use of the Redivac ‘Saw Tooth Profile’ allows for shallow dig in areas of paving and close to new or existing buildings.

The cost-effective and flexible installation of the Redivac system also allows for phased development making it the ideal choice for fluid collection for many shopping centre developments.

by Iseki Iseki

Rural Community Main Sewage

Introducing an Iseki Redivac vacuum system to act as a main sewage in a rural community has a number of advantages. Installation is rapid and manageable due to the shallow, narrow trenches inherent with the technology. The flexible characteristics of the small bore polyethylene piping used permits the construction of a pipe network reaching all areas of the site without the need for large and sometimes deep collector pipes and the system can be integrated with existing gravity systems and septic tanks whilst managing flows from new developments. Furthermore the system can be designed to accommodate future phases of expansion to the site.

Other advantages include having the flexibility to locate the vacuum station almost anywhere on the site, placing collection points throughout the site without the need for electrical power and having the option of treating collected sewage locally or pumping it away. It should also be noted that vacuum systems are closed, pneumatically controlled systems with absolutely no leakages thus eliminating the fear of ex-filtration.

An example of the Iseki Redivac system being successfully diploid in a rural community is apparent in the picturesque village of Gorefield, Cambridgeshire. The installation was complete with very little inconvenience to the residents, minimum disruption to local road traffic and businesses and the finished system has greatly reduced any potential impact on the environment.

by Iseki Iseki

Roof Drainage

The use of vacuum fluid collection systems can be employed in a wide range of situations. Roof drainage is one typical example of the versatility of the technology. Choosing a vacuum system for roof drainage allows storm water to be lifted to the back of the roof for disposal to ground level. This is often very sought-after in arenas as it eliminates the requirement for down pipes at the front of the roof, thus leaving an unobstructed view for spectators. Eliminating down pipes at the front of the roof may also be desirable for the aesthetic appeal of buildings.

The roof drainage systems offered by Iseki incorporate interface valves located in the roof space. The valves open and close automatically as the rate of rainfall dictates thus allowing the system to manage high and low flow conditions without difficulty. Vacuum fluid collection systems have the added advantage of not requiring electrical energy. This combined with their low maintenance due to self cleaning high velocities allow an efficient and cost effective alternative to the use of pumps.

The new number 1 court at Wimbledon is an example of the successful application of vacuum technology for roof drainage. Iseki where approached by the All England Lawn Tennis club to offer a drainage solution for the symmetrical cantilevered roof with no supporting columns within the seating area. The vacuum system presented by Iseki proved to be the ideal choice. The system allows drainage of both the inner and outer gutters via dual ring mains back to a single collection station and has the capacity to be switched off during play on the court, thus ensuring complete silence for the players. The exhaust gases from the system are exhausted to atmosphere under the stands, whilst the rainwater is discharged to the storm water drain in the road outside.

by Iseki Iseki

River, Lake & Costal Communities

A vacuum sewage system can often provide the ideal solution when faced with the necessity of crossing a watercourse or railway. The lifts possible by using vacuum technology allow sewer pipes to be attached to the underside of bridge superstructures thus eliminating the need for the deep trenches necessary for traditional gravity systems.

Many river, lake and coastal communities who currently rely upon septic tanks for disposal of sewage are now looking to introduce a mains sewerage system to avoid the pollution of surrounding watercourses and to eliminate other environmental contamination caused by inefficient or dysfunctional septic tanks. When comparing the installation cost of vacuum and gravity sewage systems in these communities, vacuum systems are often found to be the most suitable. Not only are there cost savings associated with installation, but the use of vacuum technology can often lead to a reduction in the number of pumping stations required.

The neighbouring French villages of Foucheres and Chappes have both benefited from the installation Iseki Redivac sewage systems. Confronted with Poor ground conditions, challenging topography and the need to cross the River Seiner, the versatile system offered by Iseki Redivac proved to be the ideal choice for both. The systems offered substantial savings in cost together with rapid and manageable installation.

 

by Iseki Iseki

Replacement of Conventional Gravity Systems

The deterioration of ground conditions can often lead to developers turning to vacuum sewage systems as a replacement for failed gravity systems. The vacuum systems offered by Redivac do not rely on gravity falls, with vacuum mains being laid parallel to the ground surface at nominal cover. Deep excavations are therefore not required and installation can occur with minimum disruption at a level above the unfavourable ground conditions.

Should it be required, Redivac systems can be fully integrated with existing gravity systems. Flows can gradually be diverted over a specified time period and the existing gravity manholes can even be adapted to house the Redivac equipment. Alternatively, flows can simply be intercepted upstream by the use of a new shallow valve chamber. Combining all theses attribute often makes the Redivac system ideal for the replacement or upgrading of conventional gravity systems.

 

by Iseki Iseki

Old Towns with Narrow Streets

The versatile and environmentally attractive nature of vacuum technology often presents a viable solution when faced with difficult circumstances. Old towns with narrow streets often do not allow sufficient access for the essential trench digging machinery required for conventional gravity sewage systems. Due to its requirement of only simple trenching at shallow depths, a vacuum sewage system can be the ideal alternative.

The vacuum technology offered by Iseki Redivac only requires shallow narrow trenches using small bore pipes. The reduced depths of trenches not only offer a cost saving on excavation and a reduced installation time, but also permit hand digging should access by mechanical diggers be restricted. Furthermore, the flexibility of the piping allows the system to fit around existing services such as telephone and electrical cables.

The villages of Tai Wai and Tai Po, Hong Kong, are prime examples where a vacuum sewage system has be implemented to overcome access issues related to narrow streets. The shallow, narrow trenches required for Iseki Redivac technology enabled approximately 400 buildings to be connected to a proper sewage system and finally allow the old septic tank system to be discarded. The trenches had to be dug be hand and the small bore sewage pipes used facilitated the complexity of the pipe runs required.  At Tai Po the substantially lower installation costs and the need for fewer pumping stations made the Iseki Redivac system the preferred choice based on cost efficiency alone.

 

by Iseki Iseki

New Housing Developments

In modern times, development has already occurred on many of the sites desirable for the construction of housing. This has lead to developers increasingly turning to sites with less favorable conditions for new housing.  In areas of low population, unfavorable subsoil, high groundwater table and slight decline of the ground, tradition sewerage systems based on gravity transport would lead to high investment costs. In these areas, the vacuum sewage system offered by Redivac is often the most feasible and the most reliable solution for the collection of wastewater.

The shallow trenching required in vacuum fluid collection systems often result in investment costs being reduced significantly. Reclaimed or capped sites can be sewered by shallow pipes requiring much reduced dig when compared to the gravity system and with the high quality design offered by Redivac team, operational reliability is excellent.

Other characteristics of the Redivac system, which many housing developers find attractive, include the capacity for phased development and managed capital spending without the use of expensive lift stations or large trunk sewers. Also the flexibility of the systems allows the developer to locate the vacuum station almost anywhere on the site making vacuum sewage the preferred option.