by Iseki Iseki

Leachate from Landfill

Vacuum fluid collection systems can be employed as a temporary or permanent solution to the collection of leachate from landfills. The nature of the vacuum technology permits the collection of the leachate in a sealed system without the fear of ex-filtration. Other advantageous characteristic of the Redivac system include the option of skid mounting the central vacuum station for ease of installation and reuse, powering the vacuum station by portable generator and the lack electrical power required for the collection points.

Furthermore, the flexible characteristics of the small bore polythene pipe employed in Redivac systems allow the construction of the pipe network without the need for large and sometimes deep collector pipes. This reduction in investment costs alone often leads to the vacuum system being the most viable option.

 

by Iseki Iseki

Hospital Effluent Collection

Vacuum sewerage and effluent collection systems offer an attractive alternative to conventional installations. Large sprawling sites such as hospitals are typical examples of developments that can take full advantage of the benefits offered by a Redivac vacuum fluid collection system.

The flexible characteristics of the small bore polythene pipe employed in Redivac systems allow the construction of the pipe network without the need for large and sometimes deep collector pipes. This leads to minimum disruption during the construction phase, making the system ideal for the retrofit or upgrading of existing hospital sites. Should the plan of works dictate phased installation, this can also be accommodated in the Redivac systems, once again highlighting the unique advantages of choosing a vacuum system.

 

by Iseki Iseki

Factory Sewage

Vacuum sewage technology is often found to be the most suitable option when considering the installation of a sewage system in factories. The inherent flexibility of the Redivac systems allow sewers to be laid between buildings, bypass underground obstacles and even pass through warehouses. The system can intercept from existing gravity systems while managing new flows from expanding premises and it can usually be extended to accommodate any future expansion of the factory.

The versatility associated with vacuum technology allow vacuum stations to be sited almost anywhere on the site with the possibility of even utilising existing plant rooms or other available buildings. The flexible characteristics of the small bore polythene pipe employed in Redivac systems allow the construction of the pipe network without the need for large and sometimes deep collector pipes and the collection points can be located throughout the site without the need for any electrical power at the collection points. It should also be noted that vacuum systems are closed, pneumatically controlled systems with absolutely no leakages thus eliminating the fear of ex-filtration.

Redivac systems have been successfully installed in large factory sites. Such systems often only require one central vacuum station and vitally, due to the fast installation rates, fitting of the vacuum sewerage system can be complete without suspension to the factory’s production.

 

by Iseki Iseki

Camp and Caravan Sites

The speed of installation with the minimum of disruption makes the vacuum sewage systems offered by Iseki Redivac ideal for camp and caravan sites. Installation works can be restricted to the winter closed/quiet season so as not to interfere with high season trade. The Redivac system can be designed to manage the problematic issue of dealing with high season flows while catering for the low season flows thus avoiding the normal maintenance issues associated with the traditional gravity system. The system also has the capability of intercepting existing gravity systems whilst managing new flows from an expanding camp site.

When using a Redivac system for camp and caravan sites, the system can be designed to collect from individual static caravans as well from the services offered on the site such as toilet blocks, touring caravans emptying facilities and laundries. The flexible characteristics of the small bore polythene pipe employed in Redivac systems allow the construction of the pipe network to facilitate this without the need for large and sometimes deep collector pipes. Other advantages of the system include having the flexibility to locate the vacuum station almost anywhere on the site and having the collection points located throughout the site without the need for electrical power. A further benefit of choosing a vacuum system is its capacity to be extended along with future expansions to the site.

 

by Iseki Iseki

Arctic Communities

The advantages of vacuum technology become increasingly apparent when dealing with certain problematic circumstances. The installation of sewage mains systems in arctic communities is one such situation. These remote communities require a versatile system and ease of installation is often of paramount importance making the system offered by Iseki Redivac ideal.

Furthermore vacuum technology can be used to tackle problems associated with the low temperatures experienced in Arctic communities. Iseki Redivac systems allow the transportation of relatively low flows of sewage from individual properties at high speed through small bore pipes to the vacuum collection station without the danger of the sewage freezing. In such situations, each property is fitted with an interface valve located in the bathroom.

Deering, Alaska is an example of the successful application of a vacuum sewage system in an arctic community. This small village consists of only fifty houses and a school and with no access by road; approach to the village has to be made by sea or air. This particular Iseki Redivac system consisted of foam insulated polyethylene pipes installed just above the permafrost. Glycol trace heating was installed to the foam to stop the pipes freezing at the winter temperatures of minus 50!

 

by Iseki Iseki

ADDCAP OFFSHORE BASE, ABU DHABI, UAE

ADDCAP OFFSHORE BASE, ABU DHABI, UAE

Client: ADDCAP
Country: United Arab Emirates
Length of Pipe: 3000 m
No. of Valves: 32
Volume of Flow: 10 litres/second
Specialist Feature: Design allows for on-going development and expansion of base facilities

Vacuum Station

Vacuum Station

Abu Dhabi Drilling Chemicals and Pipes are suppliers of materials to the oil and gas industry. Following the decision to move from their island base a few miles off the coast, a new site was selected on the mainland close to Abu Dhabi city. This new supply was to be located on a flat low lying area of desert sand adjacent to the Gulf. To be built on the new site was a central office block together with storage facilities, with warehousing that would develop as demand required. Provision was to be made within the vacuum sewer network design for the future addition of an accommodation block for employees on the base.The site measured 1km by 1km and was flat with saline ground water at approximately 1meter deep. Be-cause of the widely spaced buildings and the poor ground conditions, a conventional sewerage system would have been expensive and hard to install. Also, with the development taking place over a number of years, a large degree of flexibility was required such that changes to layout and flow patterns could be ac-commodated by the system.

GRP Collection Sump with concrete anti-floatation collar

GRP Collection Sump with concrete anti-floatation collar

Vacuum Pipework
The polyethylene pipework around the Base ranges in size from 90mm to 160mm diameter.

Vacuum Station Equipment
2 No liquid ring vacuum pumps each rated at 370 cubic me-tres/Hr (Nash) acting in duty/assist configuration, served by a water cooling unit to ensure peak efficiency.
2 No dry well discharge pumps each rated at 10 l/s duty/standby
Vacuum collection vessel volume – 16 cubic metre fully pro-tected with epoxy coating and tested to Lloyds certification
Motor control cabinet – fully automatic with programmable PLC. All pumps start in rotation and all operating conditions are monitored via station telemetry.

Bespoke valve monitoring system which monitors the open / closed mode of each interface valve located around the site.
Exhaust gases are filtered by passing them through an activat-ed carbon filtration unit and are finally discharged outside of the collection station building.

Shallow vacuum pipework entering station

Shallow vacuum pipework entering station

Summary
The Vacuum Way proved the ideal solution – pipes were in-stalled at shallow depths, largely above the sea water table and the inherent flexibility of the system in terms of future de-velopment was greatly appreciated by the Client.

Possible Applications of the Vacuum Way
Rural community sewerage schemes
Industrial developments
Supply bases
Housing developments / compounds
Hazardous waste collection
Airports & military installations
Beach developments
Remote villages

by Iseki Iseki

Mystic Vehicle of Contemporary Technology

If you carefully observe designed objects around you, perhaps you may find the unspoken process of their birth. Their ingredients and parts should come from somewhere in this globe, and mixed and combined together in a factory of somewhere, through hands and ideas of somebodies.

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